UAV & UAS Manufacturing

At ABCorp 3D, we partner with organizations across the drone, unmanned aerial vehicle (UAV), and unmanned aircraft system (UAS) space to support prototype development, replacement parts, and full-scale UAV manufacturing programs. From rapid prototyping to secure replacement parts and scaled production programs, we support critical applications at every stage of development.

With advanced polymer and metal materials, we help balance strength, weight, and durability to meet the demands of flight-critical and regulated environments.

How 3D Printing Supports UAV & UAS Manufacturing Programs

Additive manufacturing enables UAV and UAS manufacturing programs to move faster, reduce weight, and produce high-performance 3D printed drone parts without the constraints of traditional tooling or long lead times.

Lightweight Structural Performance

Optimize drone and UAV airframes, brackets, and housings with geometries that reduce weight while maintaining strength and durability.

Rapid Iteration & Testing

Accelerate UAV development cycles with quick-turnaround prototypes and functional test parts before transitioning to production drone manufacturing.

Part Consolidation

Integrate multiple drone components into single 3D printed assemblies to reduce fasteners, simplify builds, and minimize potential failure points.

Short-Run & Production Scalability

Support low-volume builds, replacement drone parts, and full-scale UAV manufacturing programs without expensive tooling investments.

Material Versatility

Select from advanced polymer and metal materials engineered for the strength, thermal performance, and environmental demands of flight-critical UAS applications.

Secure, U.S.-Based Manufacturing

Produce sensitive drone and unmanned aircraft system components in a controlled, highly-certified environment designed to support commercial, industrial, and defense-related programs.

On-Demand UAV Production At Scale With 3D Printing

See how NECO leveraged HP Multi Jet Fusion technology to transition from traditional injection molding to scalable, on-demand UAV component production. By eliminating tooling constraints and enabling complex geometries, additive manufacturing accelerated iteration, reduced upfront costs, and supported high-quality production.

Learn how scalable, on-demand UAV component production with ABCorp 3D can take your organization to new heights.

Our Legacy of Security & Innovation

From our origins crafting anti-counterfeit currency for the First Bank of the United States, to today’s cutting-edge digital authentication and 3D manufacturing services, security has always defined who we are.

With a heritage that spans centuries and a focus on tomorrow’s technologies, ABCorp stands uniquely poised to guide you through the complexities of modern commerce and identity verification.

225+ Years of Expertise

No one knows secure manufacturing and authentication better. And no one has done it longer.

Global Reach & Compliance

With nine locations around the world, we’re trusted by fintechs, financial institutions, healthcare companies, governments, and brands across 120+ countries.